Goals

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Table of Contents

Background

Main Goals

  • Goal 1: Establishing preliminary assumptions of the mechanisms of gas-layer structure interactions
  • Goal 2: Development of methodology for surface plasmon resonance (SPR) measurements of sol-gel thin films
  • Goal 3: Improvement of the current level of sealing of HDPE substrates by organosilane-based sol-gel coatings
  • Goal 4: Establishment of the hydrogen barrier properties of coatings and its transfer to high pressure conditions
  • Goal 5: Evaluation of the coatings adaptation to high pressure hydrogen storage requirements
  • Goal 6: Development of a System for the repeated preparation of layers from the liquid phase on curved large-format surfaces of the tubular type
  • Goal 7: Development of a Robotized Atomization Spray Coating System based on integrated FPNC ultrasonic head for the wide area coating inside of tubular element
  • Goal 8: Preparation of the liner with a developed sol-gel coating
  • Goal 9: Hydrogen permeation tests of the liner with sol-gel sealing coating under real test conditions
  • Goal 10: (additional one) – Manufacturing of a high pressure vessel using the liner with sol-gel coating layer

Research Tasks

  1. Analysis on the possibility of increasing the sealing effect of silica sol-gel coatings — experimental research and mechanism studies.
  2. Production of novel sol-gel coatings limiting the penetration of H2 through HDPE
  3. Building a tool for activation, atomization, stabilization processes and for discontinuity detection
  4. Building a prototype of system for coating application on the inside of tubular element
  5. Building a prototype of a liner sealed with a sol-gel coating

Deliverables

  • Deliverable A: SiO2 and SiO2/TiO2 coatings on the HDPE substrate as the reference samples for further studies (6 samples, 3 pcs each type and report from preparation)*
  • *Deliverable B: Increasing in density and porosity in the newly developed coating structures, compared to the reference samples — report
  • Deliverable C: Preliminary assumptions of the mechanism of gas-layer structure interactions will be established - report